Hull cleaning pays off

Performance monitoring system phase II

BEFORE POLISHING

AFTER POLISHING

BEFORE CLEANING

AFTER CLEANING

BEFORE POLISHING

AFTER POLISHING

Spliethoff group is putting in a lot of effort to make sure that its fleet is operated in the most efficient way. In the first edition of the sustainability report, we talked about the in-house developed performance monitoring system and the vessels’ digital twins. In this edition, we present a practical example of how the data collected from our performance monitoring system are transformed into actionable information.

A common performance killer is hull and propeller fouling. A recently published study by IMO [1] indicates that biofouling can increase the Greenhouse Gas Emissions by around 10% in case of light slime, and by up to 40-50% in case of heavy fouling. The increase in GHG emissions is an outcome of the vessel’s increased fuel consumption. A common approach, followed by many shipping companies, is to clean the vessels' hull and propeller on a regular basis, without having any information regarding the actual condition of the hull. That is a first step forward, but it is definitely not the ideal solution, since cleaning the hull when it is not needed only has a negative effect, as fouling protection will deteriorate faster. Spliethoff is going a step further and implements a condition-based approach by monitoring the actual condition of the hull. Hull condition monitoring is a complex task, due to the dynamic environment in which the vessel operates. The vessel’s fuel consumption is affected by many parameters – speed, draft, trim, weather, etc – and that adds complexity when we come to the point where a decision has to be made. This is where the vessel’s digital twin comes into play. By making use of the digital twins, the data collected from the in-house developed monitoring tool are analysed and provide us with actionable information. This way a decision can be made based on the actual condition of the hull, and thus make sure that a hull cleaning will be arranged only when it is really needed.

One of the cases we dealt with recently, is used here as an example. Due to congestion in Chinese ports, the vessel was at anchorage for about a month waiting to discharge. When the vessel started sailing again, the information presented in the dashboard summarizing the results from the digital twin analysis, showed that the vessel was overconsuming – on average consumption was up 20% – due to fouling. Hull cleaning and propeller polishing were arranged immediately, and after that, the performance returned to nominal levels. The above screenshot is from the “Performance Dashboard” for the case discussed in the previous paragraph. Furthermore, the photos above show the condition of the hull and the propeller before and after cleaning. Spliethoff group will continue to invest in technology, and work in close cooperation with academic institutions, targeting development and implementation of innovative solutions, to make sure its fleet is operated in the most efficient way.

[1] Preliminary results Impact of Ships’ Biofouling on Greenhouse Gas Emissions. IMO. 2021